|
|
|
|
|
Technical Library
|
|
|
|
|
Signal
Integrity |
| Connector
Selection |
|
|
How does one go about selecting a connector that is sufficient for their design?
Items to be considered
include connector performance, routing efficiency, and pin density. For more
information, contact our
Signal Integrity Group.
How do we address the question, "Will this connector work in my design"?
The following information
about your application will help determine if a connector system can meet the
signal integrity requirements: - System Topology: point-to-point, multi-drop,
point-to-many-point, Star, etc - Termination Type: Parallel (one/both ends),
Series, Active, RC, none - Clocking/Data Recovery: synchronous, asynchronous,
source synchronous, CDR - Signaling Type: Single-Ended or Differential - Data
Encoding: Binary, PAM-2, PAM-4, etc - Signal Technology: examples include
LVTTL, SSTL-2, Rambus, LVDS, PECL, CMOS, GTL+ - Signal Data Rate: specified in
Mbps or Gbps - Signal Edge Rate: specify 10/90 or 20/80 - System Impedance -
specified in ohms along with tolerance (e.g., +/- 10%) - Crosstalk
Requirements: specified at receiver (in % of voltage swing or dB) - Skew
Requirements: specified in pico-seconds We can then use the above information
to make educated recommendations. For more information, contact our
Signal Integrity Group.
Does the stack height of the connector make a difference in its speed?
Always choose the
shortest connector that can do the job. The shorter the connector, the shorter
period of time for reflections and crosstalk to act, and the better the signal
quality. For more information, contact our
Signal Integrity Group.
What is the optimal signal-to-ground ratio?
A signal-to-ground ratio
of 1:1 is usually optimal, but for connectors with large pin arrays
signal-to-ground rations of less than 1:1 may be required for reliable high
speed single-ended operation. For more information, contact our
Signal Integrity Group.
Are there any recommendations for the best performance when using high speed
differential connectors?
For differential
connectors running at 2.5 Gbps and above, ground shielding of the pairs can be
very beneficial. For more information, contact our
Signal Integrity Group.
Does a connector have one impedance?
No. A connector's
impedance profile changes with respect to change in signal-to-ground ratio. The
"exposure" of the impedance discontinuities within the connector is dependent
on the edge/fall rate of the signal propagating through the connector.
Does a connector's impedance profile change relative to system impedance changes?
No. The impedance
discontinuities inherent to the connector's design are independent of the
characteristic system impedance.
Can I use your high
speed connectors to distribute power?
Yes; here are some
guidelines for assigning pins for power distribution:
* If the connector has ground blades (e.g., Q-series) that are used to
distribute power through the connector, and the connector is used for
high-speed signaling, then the following should be done: All signals passing
through that section of the connector should be referenced to the same power
plane being passed through the connector on both sides of the board, OR if
referenced to ground, the power plane should be adjacent and close to the
ground plane on both PCBs. This recommendation will ensure that the signal
return path is unbroken across the connectors, increasing bandwidth and
decreasing EMI.
* If signal pins are used to distribute power through the connector, they
should be placed considering the noise which can occur due to signal coupling.
Signal pins passing power and ground are as susceptible to noise as any signal
pin would be. Sensitive power signals should be well isolated with grounds on
either side to reduce crosstalk. And for low noise power, such as a precision
voltage reference, it may be necessary to isolate the power pin with multiple
grounds on either side, and on the back side of the connector.
|
|
Does Samtec have on-line Signal Integrity Resources?
Check out Samtec's Signal Integrity Circuitry E-mail Tips. You can
register to receive Signal Integrity tips via e-mail monthly and/or
view our on-line archives of past Signal Integrity tips. You can also
view our new online eBrochures.
Is Samtec doing any web conferencing specifically
on Signal Integrity issues?
Yes, Samtec
now has on-going webinar events. Check out their schedules today to see when
Signal Integrity is the next topic.
|
|
|
Top |
| Electromagnetic
Modeling |
|
What types of connector model structures does Samtec offer?
Samtec offers single-line
and multi-line structures. The models represent MATED connectors (male and
female connectors or card edge connector with edge card inserted).
How do single-line models (SLM) differ from multi-line models (MLM)?
The SLM is used to
evaluate the effects of a single set of connector pins. A SLM is independent of
connector wiring pattern and is an approximation of a well referenced
connector. The MLM differs from a SLM in that it accounts for the electrostatic
and electromagnetic coupling, as well as the common impedance noise found in a
connector. Its structure couples in three dimensions all pins to each other.
This results in a complex model that uses series resistance, inductance,
coupling capacitance and inductive coupling coefficients so arranged to allow
connections at both the input and output. This modeling effectively shows the
coupled noise. This is done, though, at the expense of CPU runtime.
What type of analysis can I do with a Single-Line Model?
Single-Line models can be
used to analyze - propagation delay, - attenuation, - reflections, - drive
power, - timing. A SLM CAN NOT BE USED TO EVALUATE CROSSTALK! (FOR CROSSTALK -
A MULTI-LINE MODEL MUST BE USED.)
What type of analysis can I do with a Multi-Line Model?
Multi-Line models can be
used to analyze - propagation delay, - attenuation, - reflections, - drive
power, - timing - electrostatic coupling - electromagnetic coupling - common
mode noise - crosstalk
What process does Samtec employ for making connector models?
Samtec employs an
industry proven ladder lumped element modeling process. The elements are
derived using 2D field solver software. Samtec is also investigating other
modeling techniques (e.g., full 3-D modeling, measurement-based modeling) which
would be better suited for more complex structures (e.g., cable assemblies,
flex circuits).
How can I view your connector models?
The models are text files
that can be viewed with any text editor.
What are the "boundaries" of your connector models?
Typically, SMT connector
boundaries are defined to be from the male connector's SMT tail to the female
connector's SMT tail (SMT pads are NOT included). For T/H connectors, the
boundaries are defined to be from the PCB surface of the male connector to the
PCB surface of the female connector. For all connector models, terminations,
driving sources, and parasitic capacitance are NOT included. For card edge
connectors, the boundaries are defined to be from the SMT tail (or PCB surface
for T/H) of the connector to the route-out side of the edge card pad (edge card
pad is included).
Does Samtec validate their connector models?
Samtec's connector
model's are classified as one of the following: - Validated: Model created
using Samtec's defined modeling techniques. Simulation data from the model
correlates with test data from the connector. - Developmental: Model created
using Samtec's defined modeling techniques, but has not yet been correlated
against test data. These models may be "soft validated", where simulation data
from the model is correlated with data obtained from a full wave 3D simulation.
- Estimated: Model was created using engineering approximations (e.g., design
similarities with another connector that has been modeled)
What CAE vendor formats does Samtec provide connector models for?
Samtec supports the
following simulation tools with connector models: Synopsis HSPICE, Cadence
PSPICE, Mentor Graphics ICX (MMF format), Cadence SPECCTRAQuest SigXplorer (DML
format), HyperLynx LineSim (SLM format), and HyperLynx 7.5 ELDO.
Will Samtec's HSPICE and PSPICE models work with other SPICE-based simulation
engines?
Yes, the structure of the
SPICE connector model is such that it should run in simulators based on
Berkeley SPICE 3F5.
Does Samtec offer IBIS models?
The IBIS Interconnect Modeling
Specification (IBIS ICM 1.0) was approved on September 12, 2003
(http://www.eda.org/pub/ibis/connector/). Samtec is an active member of
the IBIS Open Forum and plans on working towards providing true IBIS models now
that the IBIS ICM specification has been approved. To date, Samtec has
developed "SLM_general" ICM models. Availability of other ICM model
types will be dependent on the simulation software vendors ability of importing
IBIS ICM compatible models into their simulation packages.
What if I do not see a connector model available for the connector I am
interested in?
Contact our
Signal Integrity Group and communicate your need for a model. We will
work with you to help assess what is required and then add the request to our
model production schedule.
|
|
|
Top |
| High
Speed Characterization Testing |
|
What is Samtec's approach to performing high speed characterization of their
connectors?
Please visit the following
link:
Test Procedures.
How does Samtec "rate" their connectors for Signal Integrity performance?
Please visit the
following link:
Connector System Speed Rating.
The data in Samtec's High Speed Characterization Test Reports reflects
performance in 50 ohm single-ended and 100 ohm differential environments. How
differently will the connector perform in other characteristic impedance
environments (where the entities of the system - drive circuit, traces, and
termination schemes - are designed to the same characteristic impedance) ?
(a) Impedance profile of
the connector will not change, because the impedance discontinuities inherent
to the connector's design are independent of the characteristic system
impedance
(b) Propagation delay through the connector will not change because the
inductive and capacitive properties inherent to the connector's design are
independent of the characteristic system impedance
(c) Crosstalk (percentage of voltage swing) will not be affected. Crosstalk is
a measure of the coupling between circuits, and is due to inductive and
capacitive coupling within the connector. The coupling properties inherent to
the connector's design are independent of the characteristic system impedance.
(d) Insertion and Return Loss may be affected. As system characteristic
impedance changes, the overall impedance mismatch between the system and
connector may vary. This causes a change in the reflection coefficient caused
by the connector; which would result in a change in return loss and insertion
loss.
|
|
|
Top |
| EMI |
Do Samtec connectors meet FCC Class B EMI Requirements?
Federal requirements (FCC 47 CFR Part 15, EN55022, etc.) require EMI
compliance testing of active electronic systems such as computers. While
passive components can impact the overall system level EMI performance,
it is not possible to directly test a connector, cable assembly, resistor,
or bolt for EMI compliance.
Do shielded connectors and cable assemblies help reduce emissions and
improve immunity of electronic products?
Yes they can help, and in some cases dramatically. Signals that have
periodic switching such as clock lines are a classic noise source. If
energy from this type of source couples to a cable that exits a shielded
enclosure, the cable can radiate the coupled noise much like a cell phone
antenna radiates (although not as efficiently). Placing a shield over
the cable (and terminating the shield properly) can reduce the radiated
emissions dramatically. For a board to board connector inside an enclosure,
the situation is similar except the radiated emission occurs inside the
enclosure so the radiated emission may or may not be visible during an
EMI test.
How much
shielding does the Q2™ products have compared to Q Series™ products?
Testing showed an
improvement of 10-20 dB over the frequency range of 1-4 GHz and 0-10
dB from 4-10 GHz. This was a comparison test where the radiated field
of the shielded connector (Q2™) was compared to the
radiated field of an unshielded connector (Q Series™). The key to
a meaningful test is that all variables in the test setup and on the
test board need to the same for both tests. Full wave simulation showed
an improvement of approximately 10 dB over the 1-10 GHz frequency range
as well.
|
|
What are the best practices to reduce EMI when using a board to board (BTB) connector?
There are a few assumptions that need to be stated up front before we get into answering this question:
- We are addressing open pin field connectors like the Samtec QSE/QTE or SEAM/SEAF series, not a coaxial RF connector configured for BTB applications
- We are primarily interested in digital applications that span kbps to Gbps data rates. We are not addressing very low frequency analog (audio) type applications.
- The connectors are part of an overall interconnect system that can include printed circuit boards (PCBs).
It is important to understand the radiation mechanism or dominant EMI antennas in a BTB system. One analogy that works well is to consider the PCB ground planes as elements of a microstrip patch antenna. Any longitudinal voltage potential developed across the connector appears as a voltage source which serves to drive the PCB ground planes, not unlike a feed element driving a microstrip patch antenna. This is a useful low frequency (50 MHz to 100’s of MHz) approximation; at higher frequencies the radiating system is more complex but the best practices remain the same.
To minimize the longitudinal voltage potential across a connector, we need to minimize the self-partial inductance of the signal return path. Some brief terminology definitions are needed:
- Loop inductance is the only inductance that is “real” or can be measured.
- Self-partial inductance is a useful mathematic construct; it can be calculated but not directly measured.
- “Self” means we are interested in the magnetic flux developed from only one conductor of the loop.
- “Partial” means we are looking at only a portion of the path, specifically the portion between the PCBs.
To minimize the self-partial inductance across the connector there are some general principles to follow:
- A short BTB stack height is better than a taller BTB stack height.
- Minimize the loop area in the connector by having ground pins integrated into the signal pin field (1:1).
- Use broad, flat conductors for signal return, dedicated planes are superior to pins for signal return
- Make the characteristic impedance of the signal and ground pattern as low as possible.
If EMI were the only issue, the BTB connector should have a very low characteristic impedance (<1Ω). Planar distribution for signal and return currents would have the lowest self partial inductance across the connector and the lowest EMI. Clearly this is not a practical guideline as data transmission requirements dictate a close match to the system impedance (typically 50Ω).
The same physics that applies to EMI reduction in BTB connectors also apply to PCBs. Disruptions in the signal return path such as splits in the ground plane drastically increases the self partial inductance of the return path which can lead to EMI problems.
The best EMI strategy for electronics is to consider multiple areas such as PCB design (stackup and circuit layout), connector selection, signal return management (grounding), power filtering (decoupling/PI design) and logic selection with an emphasis on spread spectrum clocking and edge shaping.
|
|
|
Top |
| Flex
Circuitry |
|
Does Samtec have associates trained specifically to handle Flex Circuitry issues
and applications?
Samtec has an in-house
electrical test lab and engineering staff available to field Flex Circuitry
questions and make recommendations. Our Flex
Circuits Group can handle the entire operation from concept to
completion.
Does Samtec have on-line Flex Circuitry Resources?
Register to receive Flex
Circuitry E-mail Tips from Samtec on a regular basis.
Review our Flex
Circuit Overview.
Can you builda flex circuit
on-line with Samtec?
Samtec Sudden Circuits are quick-turn, highly configurable, high
speed data links for both low and high volume applications. Sudden
Circuits feature traditional flex circuit materials and Samtec
connectors using new direct imaging technology. Sudden Circuits
hinges on three key features: 1) Tremendous design flexibility, 2)
quick delivery and competitive pricing, and 3) an easy on-line
builder our Sudden Circuits
Solutionator.
Is Samtec doing any web conferencing specifically on Flex
Circuitry issues? Yes,
Samtec now has on-going webinar events. Check out their schedules today to see when Flex Circuitry is
the next topic.
How much current can a flex circuit carry?
The answer to this
question can vary depending on copper thickness and trace width. The easiest
way to answer this is to visit the following address,
http://www.ultracad.com/trace.htm, there you will find charts and a detailed
explanation of how to determine current carrying capacity. For more
information, contact our Flex Circuits Group.
What is the typical minimum bend radius I can expect on my flex?
The rule of thumb is 10
times the total thickness of the flex itself , i.e. a flex .010" thick would
have a minimum bend radius of .100". For more information, contact our
Flex Circuits Group.
Click here to view our Minimum
Bend Radius Chart for our standard flex circuit assemblies.
Do I need to rigidize beneath a component location?
You add a stiffener to
the area opposite of any components soldered to the surface of the flex. This
adds rigidity to the flex allowing for a planar surface to mount to. It also
supports the solder joints and reduces the stress on the joint. For more
information, contact our Flex Circuits Group.
How many times can I flex my circuit?
This depends on the
construction. Single sided flex, with copper in the neutral axis, can typically
be flexed 1000 times. Double sided flex, with pads only plated vias, can
probably flex several thousand times. A multilayer is typically flexed to
install, and it is not recommended for repeated flexing. For more information,
contact our Flex Circuits Group.
Can I use Silver epoxy as a shield or as a ground for my signal layers?
Yes, silver epoxy can be
screened over openings in the coverfilm layer to access signal layers beneath
it. However, the typical use is for now powered grounds or shields. In some
applications, a small amount of current can be passed through a silver epoxy
conductor. For more information, contact our Flex
Circuits Group.
|
|
|
Top |
| Power Integrity |
Does Samtec have testing procedures for their Power Integrity Products?
Yes, you can find
a copy of the Power Testing Standards White Paper by clicking here.
|
|
Working Voltage is listed in VAC, but what is it in VDC?
The DC rating is the peak of the sine wave from the AC rating, which is 1.414 times the rated VAC. For more information, click here to review our Power and Voltage Ratings White Paper.
The Current Carrying Capacity is based on what voltage?
The CCC is applicable up to the rated working voltage.
What is the difference between Breakdown Voltage, Working Voltage, and DWV?
Breakdown Voltage is the point of failure of the connector. Working Voltage is the maximum continuous voltage that the connector should be used at. DWV is the test voltage of the connector. For more information, click here to review our Power and Voltage Ratings White Paper.
Why is Working
Voltage 1/3 of the DWV?
It is rated at 1/3 the
DWV to take into account typical surges and spikes so the Working Voltage
won't exceed the Breakdown Voltage.
What information
do you have on voltage surges and current surges?
These questions need to be answered on a per application basis. Please contact our Engineering Support Group.
Why do some
Current Carrying Capacity Curves end at 105 degrees C and others at 125
degrees C?
Tin contact interfaces
are rated at 105 degrees C, and gold contact interfaces are rated at 125
degrees C.
How does Samtec
measure Current Carrying Capacity?
Samtec measures at the centralized hot spot of the contact or contact grouping with a calibrated thermocouple. Click here to view a photo of our lab set-up.
How much will
the number of contacts energized affect the Current Carrying Capacity?
This question needs to be answered on a per application basis. Please contact our Engineering Support Group.
Does Samtec have a procedure specifically for their testing of power products?
Click here to view our
Power Testing Standards
White Paper.
Does Samtec
have a specific group to contact for questions related to power connectors
and/or their testing?
Contact our Engineering Support Group for these types of questions.
|
|
|
Top |
| Interconnect
Processing |
|
Does Samtec have associates trained specifically to handle Interconnect
Processing issues?
Samtec's
Interconnect Processing Group is an in-house staff of Engineers to
field all your interconnect processing concerns.The IPG can assist you improve
the overall processing and manufacturability of your board as well as help
lower its total applied cost.
Does Samtec have on-line Interconnect Processing Resources?
Check out Samtecs
Interconnect Processing E-mail Tips. You can register
to receive Interconnect Processing tips via e-mail monthly and/or
view our on-line archives of past Interconnect Processing tips. You can also
view our new online
eBrochures.
Is Samtec doing any web conferencing on specific
Interconnect Processing issues?
Yes, Samtec now has
on-going webinar events. Check
out the schedules today to see when
Interconnect Processing is the next topic.
Does Samtec have information on Paste In Hole (PIH) Processing?
The fundamental theory
behind PIH is that a printed volume of solder paste on a PWB, and over the
plated through hole, will reflow into the hole and around the contact or
terminal lead while being processed through an IR oven set at typical surface
mount parameters. The key to success is printing a sufficient solder volume to
fill the hole and, hopefully, obtain robust fillets. However, space limitations
and stencil thickness may prevent the possibility of the latter. Per
IPC-A-610C, a minimum of 75% of the hole must be filled to produce an
acceptable class 1, 2 or 3 joint. As with most things, convenience comes at a
cost. If a lack of solder fillets is something you may be willing to sacrifice,
while maintaining IPC adherence, paste in hole processing may be a viable
alternative to multiple processing runs. For more information on PIH
Processing, contact our
Interconnect Processing Group.
Does Samtec have any recommendations for processing multiple fine pitch SMT
connectors on a single board?
Position similar
connector with regard to location and orientation as close to each other as
possible so that they experience similar processing conditions simultaneously.
Also, avoid using alignment features incorporated into the parts such as
alignment pins or locking clips as the tolerances between them and the
associated board features could enhance a problem. Finally, minimize the number
of board-to-board connectors used in a single application when possible and
investigate the use of fixturing to hold the multiple connectors in place
during reflow. For more information on processing multiple fine pitch SMT
connectors, contact our
Interconnect Processing Group.
What is Samtec's recommendation for processing the -EM edge mount option on the Q
Strip Series?
When processing the Q
Series edge mount connectors, the solder paste is placed on the ends of the
pads farthest away from the board edge. This is done to minimize the distance
the signal leads must travel through the wet paste when the connector is placed
on the board. This reduces the "plowing" of the past and the risk of bridging
between signal pads. For more information, contact our
Interconnect Processing Group.
|
|
|
Top |
| General
Samtec Information |
|
Where is the nearest authorized Samtec Distributor?
Samtec is represented by
technical sales organizations and stocking distributors all over the world.
See Samtec's On-Line Rep/Distributor Roster: The Americas, Europe/Middle East/Africa,
Asia
Is there a Samtec facility near me?
Samtec, Inc. is
headquartered in New Albany, IN. Samtec USA services North America, part of the
Continental Europe, Israel and Japan. Samtec has nine other worldwide locations
servicing the UK, Germany, France, Italy, Singapore, Japan, Taiwan, China and
Hong Kong. For information on a specific Samtec facility, please see our
Worldwide Locations.
Does Samtec have a contact person for internet related issues?
Samtec has available an
E-Help Desk to handle any internet related questions or problems. For
inquiries, contact our HelpDesk. For
a list of other Samtec Associates, please visit our
Associate Roster.
|
|
|
Top |
| Jobs |
|
|
| Where
can I find employment information?
View our employment
opportunities in our Jobs Section. You can
also either fax your resume at 812/948-5047 or e-mail it to
eHuman Resources.
|
|
|
Top |
| Product |
|
Can I get free samples of Samtec connectors?
Samples can be ordered on-line at Sudden
Samples. They are processed within 24 hours of request and shipped
via express service.
Is there a way to modify a standard Samtec connector?
Modifications to standard
Samtec connectors are easily done in our Design Tool Area. You can create your
own modified connector using our unique Redlining capabilities or use our new
Build a Part Number program for very simple modifications. You can then check
the status of your Application Specific Product and correspond with an
Applications Engineer all in this one unique program. To register, go to our
Create an ASP Registration Page.
Where can I get a print of a specific Samtec product?
Product prints and
footprints are available in a PDF format on our
Prints Page. You can view them on-line with Acrobat Reader or download
for future use.
Does Samtec have an on-line catalog?
Catalog pages are
available in a PDF format on our
Catalog Page. You can view Catalog pages on-line with Acrobat Reader or
download for future use.
Where can I find information on a specific Samtec part?
Samtec has 11
different ways available to search for a Samtec part in our Product
Search area. If you know a specific Samtec part, use our Search
by Part
Number. Know just the Samtec product series, but not the complete part
number? Use our Search by Series Name.
If you know what the product you need looks like but not the
name, use our Search by
Product Picture. Know only a description of the connector you are
looking for? Use our Search by Product
Description. You can also Search by Samtec
Brand Name, Competitor Brand
Name,
Industry Standard, Industry, Board
Stacking Height or by Competitor
Part Number.
If you are looking specifically for High Speed, Signal Integrity Products,
Samtec has 6 different search functions: Frequency,
Rise Time,
Data Rate, Series,
Description, Board Stacking.
Is testing information available for Samtec products?
Samtec products undergo
extensive qualification testing by independent laboratories to ensure the
highest quality interconnect products. They are also subject to general
specifications and standard test procedures. To view either the list of reports
or the general specifications that apply to Samtec products, go to our Standard
Products: Quality Information area. The
Test Reports are available in a PDF format for viewing on-line with
Acrobat Reader. You can also view on-line Samtecs
UL, CSA
or ISO certifications.
Samtec's Signal Integrity products adhere to our own High Speed
Characterization Test procedures. For more information on what is included on
these test procedures,
Click here.
Does Samtec make totally custom connectors?
Custom connectors are
easily done in our Design Tools Area. You can create your own custom connector
using our Redlining capabilities. You can then check the status of your
Application Specific Product and correspond with an Applications Engineer all
in this one unique program. To register, go to our create an ASP
Registration Page..
|
|
|
Top |
| Purchasing |
|
What is Samtecs remit
to address?
Samtec Inc
3837 Reliable Parkway
Chicago, IL 60686-0038
What are Samtecs
terms?
Net 30 with a FOB of New
Albany, IN
Where can I get pricing information?
Standard Pricing is available on our web site.
Customer Specific Pricing Information is available with Samtecs Service Center.
A Service Center features your specific
Pricing, Delivery, Order Status, Quote Inquiry, Expediting and On-Line Order
Entry. Your Personal Service Center also features up-to-date information on New
Products, Products in Design, Process Improvements for possible lower-cost
alternative solutions and New Services and Capabilities. To apply for a Service
Center, send your complete company information including phone and fax to
Service Center. To request pricing on specific Samtec Part
Numbers via email, contact our Pricing
Group.
Can I order parts on-line with Samtec?
Use our
Buy Now to quickly
and easily place an order with Samtec. Customer Specific Order Entry is available
with Samtecs Service Center. A Service Center features On-Line Order Entry, your
specific Pricing, Delivery, Order Status, Quote Inquiry and Expediting. Your Service
Center also features up-to-date information on New Products, Products in Design,
Process Improvements for possible lower-cost alternative solutions and New Services
and Capabilities. To apply for a Service Center, send your complete company information
including phone and fax to Service Center..
Does Samtec have EDI capabilities?
Samtec uses GE Information Services (GEIS) to conduct
business transactions via standard EDI document transmission. We trade both
ANSI ASC X12 and EDIFACT standards. Current documents traded in the ANSI ASC
X12 standard are: 810, 824, 830, 846, 850, 855, 856, 860, 865, 870, and 997.
The current EDIFACT documents traded are INVOIC, DELFOR, ORDERS, ORDRSP,
ORDCHG, and CONTRL.
If you are interested in conducting EDI transactions
with Samtec, please contact Daniel Williams with the documents you require via
EDI and the monthly volume of these documents.
James Curry
EDI Admin
800/SAMTEC-9
812-981-7784
E-mail:
EDI Admin
Does Samtec have an on-line
credit application form?
Please click
here to download our
Application for Credit form. Please complete and return this form to us either
via fax (812-981-4310) or e-mail our
Accounting Dept.
Does Samtec accept credit
cards, and is there an online Credit-Card Authorization form?
Yes, Samtec accepts Visa, Mastercard, and American Express.
This form is to be used for Web orders only and MUST BE COMPLETED WITH EACH ORDER SUBMITTED.
Samtec does not hold your credit card information for future orders.
It is the customers responsibility to provide credit card information at
the time of order entry. Click
here to download our Credit Card Authorization Form, and return this
form to us either via fax (812-981-4310) or e-mail
(Accounting
Dept.)
|
|
|
Top |
| Quality |
|
What is Samtecs cage code number?
55322
What is Samtecs SIC number?
3670
What is Samtecs Tax ID
number?
35-1399589
What is Samtecs UL number?
Samtecs UL number is
E111594-N.
To view Samtecs
UL, CSA
or ISO certifications,
click the corresponding link. .
For UL questions, please contact our UL group.
Is testing information available for Samtec products?
Samtec products undergo
extensive qualification testing by independent laboratories to ensure the
highest quality interconnect products. They are also subject to general
specifications and standard test procedures. To view either the list of reports
or the general specifications that apply to Samtec products, go to our Standard
Products: Quality Information area. The
Test Reports are available in a PDF format for viewing on-line with
Acrobat Reader. You can also view on-line Samtecs
UL, CSA
or ISO certifications.
Samtec's Signal Integrity Products adhere to our own High Speed
Characterization Test procedures. For more information on what's included in
these test procedures,
Click Here.
Is Samtec QS9000 approved?
Yes, Samtec is QS9000
approved at its corporate headquarters in New Albany. Samtec UK in Scotland and
Samtec AP in Singapore are both ISO9002 approved. To view our QS9000
certification, see our QS9000
Page.
|
|
|
Top |
| RoHS and Lead-Free |
|
What are ELV, WEEE,
RoHS and Penta/Octa?
ELV - (EU Directive 2000/53/EC) The End
of Life Vehicles Directive aims to reduce the amount of environmentally
unfriendly waste from ELVs.
WEEE (EU Directive 2002/96/EC) The Directive on Waste Electrical and Electronic
Equipment
RoHS (EU Directive 2002/95/EC) The Reduction of Certain Hazardous Substances.
Lead, Cadmium, Mercury, Hexavalent Chromium, Polybrominated Biphenyls (PBBs)
and Polybrominated Diphenyl Ethers (PBDEs) are banned from most electronic
products offered for sale in Europe effective July 1, 2006.
Penta/Octa (EU Directive 2003/11/EC) This directive bans the use of PentaBDEs
and OctaBDEs. This directive is currently in effect in EU. The two banned
substances are fire retardant additives (Pentabromo diphenyl ether and
Octabromo diphenyl ether).
What is driving the move
to RoHS compliant/lead free (Pb-free) products?
In an effort to reduce the amount of electronic waste spreading across European
landfills, the European Union (EU) has banned most electronic products
containing intentionally added lead and other hazardous chemicals.
Why ban lead?
Lead is only 1 of 6 banned substances. But because it has many different uses
lead is the most prominent substance detailed in the RoHS directive for
Electronic and electrical equipment manufacturers to be concerned about. Lead
is a core component of the solder that goes into the manufacture of printed
circuit boards (PCBs). PCBs are increasingly used in everyday household items,
from toasters to DVD players and are increasingly finding their way into
landfills across the world. The acidity of rainwater washes the solder lead
from crushed PCBs. The lead can eventually end up in drinking water supplies.
Lead can affect almost any organ and system in the body. The most sensitive is
the central nervous system, particularly in children. Lead can also damage the
kidneys and reproductive system, and cause anemia.
Is this legislation global?
While the implementation deadlines form part of the EU legislation, the need to
comply will evolve globally. It is unlikely that electronics manufacturers will
make "lead free" components for Europe and lead-based components for
the rest of the world.
Does this affect our products?
Yes, but it depends on the part number. WEEE impacts packaging materials as
well as products.
Do Samtec products contain quantities of Cadmium, Hexavalent Chromium,
Mercury, Lead, Polybrominated Biphenyls (PBBs), Polybrominated Diphenyl
Ethers (PBDEs), PentaBDEs or OctaBDEs?
Generally speaking Samtec products do not contain Hexavalent Chromium, Mercury,
PBBs, PBDEs, PentaBDEs or OctaBDEs. It is possible unintentionally added,
inherent, trace or near trace amounts of Cadmium and Lead may be contained
in Samtec products. At this time, Samtec cannot claim that all packaging
materials are compliant with the RoHS and/or WEEE Directives.
Do you
have a policy statement on the lead-free environmental issue? Is this
available on-line?
Yes and Yes.
Samtec's Environmental Policy
Will Samtec
provide a formal RoHS CoC (Certificate of Compliance) for their products?
Yes, upon request, Samtec will
provide a formal CoC. Please provide Company name and address as well as
Company contact and contact information of the person requesting the CoC along
with valid Samtec part numbers to our
General Technical Support Group.
Do you have
a roadmap for your planned lead-free production? Is this available on-line?
Yes and Yes.
Samtec's Lead Free Production Roadmap
What lead-free
plating is available on Samtec products?
The majority
of our plating is lead free and/or RoHS compliant. CLX series or any contact
that is pre-plated may not be compliant. Depending on the part number, plating
call out and the processing temperatures you may need to choose a Matte
Tin finish. Bright Acid Tin will discolor at the elevated processing temperatures
of lead-free, reflow soldering and will need to be changed to Matte Tin
(TM, LM, FM or SM plating designations). The plating options should be listed
in the catalog and/or on the print.
Is Samtec's
gold plating always lead-free and RoHS compliant?
Yes, Samtec's
gold plating is always lead-free and RoHS compliant (pre-plated or in house
plated).
Are there
any other technical or product specifications that are likely to be affected
in the change to lead-free? If yes, please identify.
This depends on the part number. If a part contains intentionally
added lead, or if the processing temperatures are increased and the current
insulator can't withstand those temperatures, the composition of the part must
be altered to accommodate the elevated temperatures and eliminate the
intentionally added lead (unless there is an approved Directive exemption as in
the case with the brass alignment pins). This would require a part number
change.
Are Samtec
lead-free parts compatible with the elevated temperatures of lead-free processing?
It depends on the part number. In the left hand margin of the catalog pages
under specifications, you will find the processing information. Reflow
processing will need a high temp body and matte tin finish. Samtec recommends
through hole parts that have a high temp insulator be changed to matte tin as
well.
What is
the MSL (Moisture Sensitivity Level) classification of your lead-free products?
Do your parts comply with J-STD-020C?
J-STD-020C refers to the
moisture sensitivity of SMT electrical components. There is no relation or
connection to the RoHS Directive. Generally speaking, the MSL is not a concern
for Samtec parts. We classify all of our SMT parts as MSL Level 1. J-STD-020C
is not applicable for through hole parts.
Will your
lead-free parts / packaging be marked lead-free, do you comply with JEDS97?
As of October 2005, Samtec is providing a Directive compliancy label on the
lowest level shipping container for the majority of products.
Are you
intending to change your part-numbering system to reflect a change to lead-free
products?
It depends on the part number. If the part contains intentionally
added lead or if higher processing temperatures will be used, you will need to
ensure the plating finish and the insulator can withstand the elevated
temperatures. In those cases yes, a part number change will be required.
Do you
have a definitive date when lead-free parts will be introduced?
The majority of Samtec's products are, or always have been, free of
intentionally added lead unless specified otherwise by the customer. However,
there are several products that are not currently compliant or have exceptions.
IDSD/IDMD/HCXX cable assemblies
- not compliant - expected to be compliant by late November 2005. The connector
ends (plastic, pins and plating) are compliant.
HDR products with leaded solder
not compliant - can be ordered special as lead-free and RoHS compliant
Any solder ball product is not
compliant if the solder balls are included in the part call-out (no current
alternate lead-free, RoHS compliant solder ball)
I-O products are not compliant (a
few exceptions)....must check each part number to see if we have material
information or declaration
Standard "CLX" series
parts that use pre-plated pins are not compliant (must check part number to
confirm status)
Any product containing wire,
cable, hardware such as screws, nuts, bolts, metal shields is suspect and
should be verified.
Will there be an increase in lead
times for lead-free products?
No
Will there be an increase in the
price of lead-free products?
No
Are there any plans to obsolete any
parts due to lead-free?
No
Are you conducting any Tin Whisker
testing?
We are currently conducting tin whisker testing; results should be available
January 2006 time frame.
Are material declarations available
for your lead-free products? How do I get to them?
Yes. Currently, material declarations for the majority of Samtec products are
available on our website. This accounts for 80% of the top selling product
series.
Lead Free Product Materials Declaration
Why are you recommending a change
to Matte Tin plating?
A plating containing bright acid tin can discolor when exposed to the higher
processing temperatures of lead-free, reflow soldering. Therefore it is
recommended that the BAT be changed to change to Matte Tin. We are recommending
that through hole parts with high temp insulators also be changed to a matte
tin finish.
Are your products compatible with
Pb assembly procedures (backwards compatible)?
Yes
Are your products compatible with
Lead Free processing?
This depends on the part number. The composition of the part determines the
processing compatibility. You must determine if the part is free of
intentionally added lead as well as ensuring that the insulator and plating
finish can withstand the elevated processing temperatures.
Are you claiming exemptions for
any parts?
Yes. Parts with brass components (such as brass Alignment pins) may
contain intentionally added lead. The brass components (a copper alloy)
contains a quantity of intentionally added lead within the 4.0 wt. % exemption
of the RoHS Directive for copper alloys in electronic components.
Who is your specific contact
/Project Manager regarding any technical or other issues?
Dick Bowyer is main contact but please direct all inquiries to the
General Technical Support group.
|
|
Top |
| Matte
Tin |
What is the difference between Matte Tin plating and Bright Tin plating?
The primary differences are:
Temperature compatibility - Matte
Tin is compatible with the elevated temperatures of lead-free, reflow
processing (250-260C). Bright Tin has a tendency to discolor (turn dark) when
exposed to the higher lead-free, reflow processing environment.
Grain size - Matte Tin has a
larger grain size than Bright Tin.
Appearance - Matte Tin has a
normal whitish "matte" surface appearance whereas Bright Tin has a
bright (shiny) surface finish.
I am transitioning to lead-free processing. Why should I choose Matte Tin?
Matte Tin is readily available
and has a successful track record of reliability.
Matte Tin is compatible with all
existing lead-alloy and Pb-free solders and pastes.
Matte Tin tolerates the higher
process temperatures required for lead-free processing.
The larger grain size of Matte
Tin (as compared to Bright Tin) creates less stress in the plating. Stress in
pure Tin plating may be a root cause of tin whisker formation and growth.
What is the composition of Matte Tin and Bright Tin?
The Matte Tin and Bright Tin
platings applied by Samtec are essentially 100% pure Tin. The Matte Tin applied
by Samtec contains approximately 0.015% co-deposited organics as opposed to
Bright Tin with approximately 0.15% co-deposited organics.
Are Matte Tin and Bright Tin compliant with the European Union RoHS Directive?
The Matte Tin and Bright Tin
platings applied by Samtec are compliant with the RoHS Directive (Directive
2002/95/EC).
Is Matte Tin compatible with leaded
solder processes?
Matte Tin is backward compatible
with leaded solder processing.
Will Matte Tin prevent Tin Whiskers
from forming?
No high-Tin plating process can
claim to be whisker-free. Copper/copper-alloy lead frames plated on a Nickel
diffusion barrier are highly whisker resistant.
Does Samtec use a barrier plating
or underplating with Matte Tin?
All finish platings applied by
Samtec are preceded by a Nickel diffusion barrier. Generally speaking, the
thickness of the Nickel barrier underplating is 50 micro-inch minimum.
What is the thickness of the Matte
Tin plating applied by Samtec?
The thickness of the Matte Tin
plating is part specific. The majority of products will have a minimum 150
micro-inch to 350 micro-inch plating thickness.
Is there a price penalty for Matte
Tin?
Presently, Samtec does not
anticipate a price difference between Bright Tin and Matte Tin.
Will specifying Matte Tin impact my
lead times?
The lead times for the majority
of Samtec products will not be affected by specifying Matte Tin plating.
Do I need to change my part numbers
to specify Matte Tin?
Until Samtec transitions to Matte
Tin as "standard tin plating", one will need to specify Matte Tin
plating by adding the Alpha character "M" immediately following the
plating designator in the Samtec part call-out (note - does not apply to
Tin-lead plating).
Beginning March 1, 2006, Matte
Tin will become the Samtec "standard Tin plating". There will be no
need to specify Matte Tin by a part number change after this date.
Can I continue to order product
with Bright Tin plating?
It is the intent of Samtec to
continue to support customers requesting Bright Tin plating. Bright Tin will
remain Samtec's "standard tin plating" until March 1, 2006. After
that date, if you prefer to specify Bright Tin plating, contact Samtec Customer
Service at info@samtec.com for
instructions.
Can I continue to order product
with Tin-lead plating?
Consistent with our past history,
it is the intent of Samtec to continue to support customers requesting Tin-lead
plating. The Tin-lead plating designators "-TL" (Tin-lead) and
"-STL" (Selective Tin-lead) will remain valid plating designators for
part call-outs.
Will I receive a mixed shipment
containing some Matte Tin plated parts and some Bright Tin plated parts?
No. Product will be shipped
bearing the plating specified by the part call-outs in the customer order.
|
Top |
|
|
|